AOI Equipment - Integrated Vision Inspection System - AOI Vision Inspection - AI Vision Inspection - Gechuang Dongzhi - Copy

Pain Points

1. Efficiency Bottleneck

Rapid tech evolution demands higher efficiency; manual inspection falls short; need to boost inspection efficiency.

2. Accuracy Bottleneck

Standardized production requires higher precision, accuracy, and consistency; traditional manual inspection can't meet requirements.

3. High Labor Costs

Difficulty in hiring and high labor costs severely reduce corporate profitability.

4. Unstable Inspection Status

Manual inspection quality depends on experience and state, hindering quality control.

User Value

Flexible and Efficient

Mature software and algorithm systems enable quick deployment; high inspection efficiency supports 24/7 production.

Significant Benefits

Low-cost rapid deployment, fully automated operation, saves labor costs.

Safe and Reliable

Localized deployment, customized solutions, ensure information and production security.

Quality Traceability

Quality inspection system integrated with production operations; full traceability of production process.

Core Advantages

Advanced Algorithm Technology
The digital image processing technology developed by GETECH, through integrating deep learning and machine learning algorithms, achieved far better detection rate and overkill rate than the traditional AOI.
Flexible Optical System Design
The optical imaging technology developed by GETECH can be deployed flexibly depending on business scenarios and can meet demands of imagine acquisition in different conditions.
Mature Software Architecture
Mature software architecture with modular inspection functions for flexible task-based operation, easy to use.
Rapid Modeling Technology
One-click import, auto modeling, greatly reduces new product modeling time.

Application Scenarios

Light Bar Production SMT Workshop

Inspection of solder paste coating on light bar module PCBs after printing.

Assembly Accuracy Measurement

Semi-finished mobile product modules in polarizer assembly and TP&CELL production processes.

Cases

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Mobile Assembly Industry

Customer industry: Mobile assembly industry

Project results:
Auto mobile detection shift, one-click import for mature products, new product setup ≤10min.
Measurement accuracy 0.001mm, Ppk=2.67(6σ);
70% higher efficiency than traditional measurement equipment; meets line sampling and production changeover accuracy needs.

Functional Modules

Motion control platform uses servo motors and high-precision ball screws for high-speed, smooth, vibration-free, noiseless motion with repeat accuracy up to 1um.

Ultra-high frame rate industrial cameras with telecentric lenses enable high shooting speed, effectively handle FPC warping; self-developed RGB three-color light source for true color images close to实物; GPU massive parallel tech greatly boosts computation and inspection speed.

AOI software core algorithms are independently developed by Gechuang team, highly portable, quick response to project needs, rich algorithm library for different scenarios, focused on vision algorithms, widely applicable across industries.

SPC uses statistical methods for process control at various stages, through analysis of test data to improve prior processes and prevent defects. Operators can view comprehensive statistics via pie or bar charts. Stats can be exported in Html, Excel, or Image formats.